Custom Mailer Boxes
Deliver a sleek and durable mailer box designed for direct shipping while making a bold brand statement. Customize with black ink or full-color printing to match your brand’s aesthetic. Ideal for subscription boxes, gift packaging, and e-commerce orders, these boxes offer both protection and a premium unboxing experience. Built for modern e-commerce brands, our custom mailer boxes are engineered to perform in shipping, storage, and unboxing. Choose from multiple sizes, materials, and print options to match your product line and budget, while keeping your branding consistent across every order.
Free Online Proofing
Fast Turnarounds
Fully Recyclable
Self locking
Digital CMYK Printing
Intuitive Design Tool
Protective dust flaps
Two sided printing
Product Details
Our digital CMYK printing with UV curing ensures bold, vibrant colors with a slight sheen, making your design pop. With no minimum order quantity and fast turnaround times, you can print custom display boxes on demand. Use our free design tool with hundreds of customizable templates to create a standout mailer box that wows your customers from the moment it arrives.
Our custom boxes are crafted from sturdy corrugated cardboard, designed to withstand the toughest shipping conditions (because let’s be honest, we’ve all seen packages take a beating).
To ensure maximum color vibrancy, all designs are printed on white boxes instead of kraft, allowing your branding and artwork to shine with clarity and impact.
At Packora, we take pride in supporting environmental and sustainable practices. Our raw materials come from Sustainable Forestry Initiative (SFI)-certified suppliers, ensuring responsible sourcing backed by continuous research. As part of our commitment to Eco-friendly packaging, our mailer boxes are made from at least 50% recycled materials and are 100% recyclable, helping reduce waste without compromising quality.
Custom Mailer Boxes FAQs
Order your custom boxes in 3 simple steps:
Choose – Select the perfect style, size, and material at the top of this page.
Upload – Upload your artwork using our dieline template so we can print your boxes exactly as designed.
Receive – We’ll produce and ship your boxes straight to your door—ready to pack your products in beautifully branded packaging.
All of our custom mailer boxes are 100% manufactured in the USA, ensuring top-quality craftsmanship and reliable production.
Yes! We offer a special White-on-Kraft printing option to bring your brand vision to life and create a unique, memorable unboxing experience for your customers.
Production takes approximately 8-10 business days, depending on order quantity. After checkout, you’ll receive an estimated “in-hand” delivery date in your shopping cart.
As an eco-conscious packaging company, we offer a wide range of sustainable solutions. Our products are made from recycled and post-consumer waste (PCW) materials and are 100% recyclable. We also provide FSC-certified board and innovative options like resealable and reusable packaging to further reduce environmental impact.
- Shipping Boxes – Larger and designed for bulky or heavy items, providing extra space and durability for shipping.
- Mailer Boxes – Compact and perfect for individual or small products, commonly used in e-commerce. These boxes feature a self-locking design, eliminating the need for adhesives during assembly.
Simply select ‘Outside & Inside - Full Color’ from the Printed Sides options to customize both the interior and exterior of your box.
Yes. Start on the product page by selecting your box size, material, quantity, and other options. Then upload your artwork using our dieline template so we can print your mailer boxes exactly as designed.
You can order as few as one (1) mailer box—there’s no minimum quantity. Order exactly what you need, whether it’s a single box or a bulk shipment.
Your boxes will arrive flat-packed and unassembled, ensuring efficient shipping and easy storage.
You can download the dieline template directly from the product page.
- Choose your exact size, style, and any other options.
- Click Download Dieline Template.
- Place your artwork on the template in Illustrator (or any design software), then upload the finished file when you order.
Absolutely! Many of our customers ship mailer boxes as-is and report that they arrive in excellent condition. This is a widely used practice in the subscription box industry.
